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{{Image|Coal-fired Steam Generator.png|right|284px|Schematic diagram of a combustion air preheater for the steam generator in a [[conventional coal-fired power plant]].}}
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An '''air preheater''' (APH) is a general term to describe any device designed to preheat the [[combustion]] air used in a fuel-burning [[furnace]] for the purpose of increasing the [[thermal efficiency]] of the furnace.  
__NOTOC__
[[File:Crude oil-fired power plant.jpg|thumb|right|225px|Industrial air pollution source]]
Atmospheric dispersion modeling is the mathematical simulation of how air pollutants disperse in the ambient atmosphere. It is performed with computer programs that solve the mathematical equations and algorithms which simulate the pollutant dispersion. The dispersion models are used to estimate or to predict the downwind concentration of air pollutants emitted from sources such as industrial plants, vehicular traffic or accidental chemical releases.  


In particular, this article describes the combustion air preheaters for the large fuel-burning furnaces used to generate [[steam]] in [[thermal power plant]]s. The air preheater increases the [[steam generator]]'s thermal efficiency by preheating the combustion air with heat recovered from the hot combustion [[flue gas]]es (see the adjacent diagram).
Such models are important to governmental agencies tasked with protecting and managing the ambient air quality. The models are typically employed to determine whether existing or proposed new industrial facilities are or will be in compliance with the National Ambient Air Quality Standards (NAAQS) in the United States or similar regulations in other nations. The models also serve to assist in the design of effective control strategies to reduce emissions of harmful air pollutants. During the late 1960's, the Air Pollution Control Office of the U.S. Environmental Protection Agency (U.S. EPA) initiated research projects to develop models for use by urban and transportation planners.<ref>J.C. Fensterstock et al, "Reduction of air pollution potential through environmental planning", ''JAPCA'', Vol. 21, No. 7, 1971.</ref> 


==Types==
Air dispersion models are also used by emergency management personnel to develop emergency plans for accidental chemical releases. The results of dispersion modeling, using worst case accidental releases and meteorological conditions, can provide estimated locations of impacted areas and be used to determine appropriate protective actions. At industrial facilities in the United States, this type of consequence assessment or emergency planning is required under the Clean Air Act (CAA) codified in Part 68 of Title 40 of the Code of Federal Regulations.


The two most often used categories of air preheaters in thermal power plants are regenerative air preheaters and tubular air preheaters.<ref name=Liu>{{cite book|author=Sadik Kakaç and Hongtan Liu|title=Heat Exchangers: Selection, Rating and Thermal Design|edition=2nd Edition|publisher=CRC Press|year=2002|isbn=0-8493-0902-6}}</ref><ref name=EPA>[http://yosemite.epa.gov/oaqps/EOGtrain.nsf/fabbfcfe2fc93dac85256afe00483cc4/0747540cee26044285256db900597c4c/$FILE/SI%20428A_1.pdf Course SI:428A] Online publication of the [[United States Environmental Protection Agency‎|U.S. Environmental Protection Agency‎]]'s Air Pollution Training Institute, known as APTI (Scroll down to page 23 of 28)</ref><ref name=Sadik>{{cite book|author=Sadik Kakaç (Editor)|title=Boilers. Evaporators and Condensers|edition= |publisher=Wiley Interscience|year=April, 1991|id=ISBN 0-471-62170-6}} (See Chapter 8 by Z.H. Lin)</ref><ref>{{cite book|author=Lawrence Drbak, Patrica Boston, Kalya Westra, and R. Bruce Erickson (Editors)|title=Power Plant Engineering (Black and Veatch)|edition=|publisher=Chapman & Hall |year=1996|isbn=0-412-06401-4}}</ref>
The dispersion models vary depending on the mathematics used to develop the model, but all require the input of data that may include:


=== Regenerative air preheaters ===
* Meteorological conditions such as wind speed and direction, the amount of atmospheric turbulence (as characterized by what is called the "stability class"), the ambient air temperature, the height to the bottom of any inversion aloft that may be present, cloud cover and solar radiation.
* The emission parameters such the type of source (i.e., point, line or area), the mass flow rate, the source location and height, the source exit velocity, and the source exit temperature.
* Terrain elevations at the source location and at receptor locations, such as nearby homes, schools, businesses and hospitals.
* The location, height and width of any obstructions (such as buildings or other structures) in the path of the emitted gaseous plume as well as the terrain surface roughness (which may be characterized by the more generic parameters "rural" or "city" terrain).


The two most common types of regenerative air preheaters are  
Many of the modern, advanced dispersion modeling programs include a pre-processor module for the input of meteorological and other data, and many also include a post-processor module for graphing the output data and/or plotting the area impacted by the air pollutants on maps. The plots of areas impacted usually include isopleths showing areas of pollutant concentrations that define areas of the highest health risk. The isopleths plots are useful in determining protective actions for the public and first responders.


* The rotating-plate regenerative air preheater, often referred to as a RAPH. The RAPH was invented by Fredrik Ljungström, who was a Swedish engineer, and is also called a ''Ljungström air preheater''.
The atmospheric dispersion models are also known as atmospheric diffusion models, air dispersion models, air quality models, and air pollution dispersion models.
* The stationary-plate regenerative air preheater, often referred to as a ''Rothemuhle'' because that is the German town whre the original manufacturer produced them for many years.


Regenerative air preheaters may also be categorized as [[recuperators]], which are special types of [[heat exchanger]]s designed to recover or reclaim heat in order to reuse or recycle it.
==Atmospheric layers==


====Rotating-plate regenerative air preheater====
Discussion of the layers in the Earth's atmosphere is needed to understand where airborne pollutants disperse in the atmosphere. The layer closest to the Earth's surface is known as the ''troposphere''. It extends from sea-level up to a height of about 18 km and contains about 80 percent of the mass of the overall atmosphere. The ''stratosphere'' is the next layer and extends from 18 km up to about 50 km. The third layer is the ''mesosphere'' which extends from 50 km up to about 80 km. There are other layers above 80 km, but they are insignificant with respect to atmospheric dispersion modeling.


{{Image|Rotating-plate regenerative air preheater.png|right|375px|A typical rotating-plate regenerative air preheater.<ref name=EPA/>}}
The lowest part of the troposphere is called the ''atmospheric boundary layer (ABL)'' or the ''planetary boundary layer (PBL)'' and extends from the Earth's surface up to about 1.5 to 2.0 km in height. The air temperature of the atmospheric boundary layer decreases with increasing altitude until it reaches what is called the ''inversion layer'' (where the temperature increases with increasing altitude) that caps the atmospheric boundary layer. The upper part of the troposphere (i.e., above the inversion layer) is called the ''free troposphere'' and it extends up to the 18 km height of the troposphere.


The rotating-plate air preheater (RAPH) consists of a central rotating-plate element installed within a casing that is divided into sectors. There are three basic designs for the rotating-plate element:<ref>[http://www.airpreheatercompany.com/Data/DownloadDocuments/014%20-%20Air%20Preheater%20Basics.pdf The Ljungström® Air Preheater]</ref><ref name=Sectors>[http://www.airpreheatercompany.com/Data/DownloadDocuments/015%20-%20Air%20Preheater%20Types.pdf Ljungström® Air Preheater Arrangements]</ref>
The ABL is the most important layer with respect to the emission, transport and dispersion of airborne pollutants. The part of the ABL between the Earth's surface and the bottom of the inversion layer is known as the ''mixing layer''. Almost all of the airborne pollutants emitted into the ambient atmosphere are transported and dispersed within the mixing layer. Some of the emissions penetrate the inversion layer and enter the free troposphere above the ABL.


*The ''bi-sector'' design has two sectors.
In summary, the layers of the Earth's atmosphere from the surface of the ground upwards are: the ABL made up of the mixing layer capped by the inversion layer; the free troposphere; the stratosphere; the mesosphere and others. Many atmospheric dispersion models are referred to as ''boundary layer models'' because they mainly model air pollutant dispersion within the ABL. To avoid confusion, models referred to as ''mesoscale models'' have dispersion modeling capabilities that can extend horizontally as much as  a few hundred kilometres. It does not mean that they model dispersion in the mesosphere.
*The ''tri-sector'' design has three sectors.  
*The ''quad-sector'' design has four sectors.


In the tri-sector design, the steam generator's hot flue gas flows through the largest sector (usually spanning about half the cross-section of the casing) and transfers some of its heat into the heat-absorbing material within the rotating wheel element. The cooled flue gas is then routed to further treatment in dust removal and other equipment before being vented from the [[flue gas stack]]. Ambient air is blown through the second, smaller sector by a [[centrifugal fan]] and absorbs heat from the heated material as it rotates through that smaller sector.  The heated air then flows into the steam generating furnace as combustion air. The third sector is the smallest one and it heats a portion of the ambient air which is then routed into the coal [[pulverizer]]s and is used to transport the coal-air mixture to coal burners. Thus, the total air heated in the RAPH provides: heated primary combustion air, heated air to remove moisture from the pulverised coal and  carrier air for transporting the pulverised coal to the coal burners. Since the flue gas [[pressure]] is lower than the pressure of the air being heated, there is some small leakage (between the sectors) of flue gas into the air.
==Gaussian air pollutant dispersion equation==


The bi-sector design is used in thermal power plants burning fuels (such as oil or gas) that do not require pulverizing or removal of moisture and therefore have need for heated air other than for combustion air.
The technical literature on air pollution dispersion is quite extensive and dates back to the 1930s and earlier. One of the early air pollutant plume dispersion equations was derived by Bosanquet and Pearson.<ref>C.H. Bosanquet and J.L. Pearson, "The spread of smoke and gases from chimneys", ''Trans. Faraday Soc.'', 32:1249, 1936.</ref> Their equation did not assume Gaussian distribution nor did it include the effect of ground reflection of the pollutant plume.


The quad-sector design has a large sector heated by flue gas and three air-heating sectors: one is for the  combustion air and that sector is flanked by two smaller air sectors. In applications such as circulating fluid bed (CFB) combustion systems where the differential between the air pressure and the flue gas pressure is even higher than in a conventional coal-fired steam generator, flue gas pressure, such a design is ideal since it acts to reduce the leakage of air into the flue gas.<ref name=Sectors/>
Sir Graham Sutton derived an air pollutant plume dispersion equation in 1947<ref>O.G. Sutton, "The problem of diffusion in the lower atmosphere", ''QJRMS'', 73:257, 1947.</ref><ref>O.G. Sutton, "The theoretical distribution of airborne pollution from factory chimneys", ''QJRMS'', 73:426, 1947.</ref> which did include the assumption of Gaussian distribution for the vertical and crosswind dispersion of the plume and also included the effect of ground reflection of the plume.
 
The rotating wheel element rotates quite slowly (around 3-5 revolutions per minute) to allow optimum heat transfer first from the hot exhaust gases to the element and then, as it rotates, from the element to the air in the other sectors.


=====Construction features=====
Under the stimulus provided by the advent of stringent environmental control regulations, there was an immense growth in the use of air pollutant plume dispersion calculations between the late 1960s and today. A great many computer programs for calculating the dispersion of air pollutant emissions were developed during that period of time and they were commonly called "air dispersion models". The basis for most of those models was the '''Complete Equation For Gaussian Dispersion Modeling Of Continuous, Buoyant Air Pollution Plumes''' shown below:<ref name=Beychok>{{cite book|author=M.R. Beychok|title=Fundamentals Of Stack Gas Dispersion|edition=4th Edition| publisher=author-published|year=2005|isbn=0-9644588-0-2}}.</ref><ref>{{cite book|author=D. B. Turner| title=Workbook of atmospheric dispersion estimates: an introduction to dispersion modeling| edition=2nd Edition |publisher=CRC Press|year=1994|isbn=1-56670-023-X}}.</ref>


The heat-absorbing material in the rotating wheel element consists of vertical corrugated plates pressed into steel baskets, with sufficient space between the plates for the flue gas to pass through. The plates are corrugated to provide more surface area for the heat to be absorbed and also to provide needed rigidity. The baskets are designed to be replaceable as needed.


The vertical shaft that rotates the wheel is supported on [[thrust bearing]]s at the lower end lubricated with an oil bath that is cooled by water circulating in coils inside the oil bath. Cooling of the bottom end of the shaft is needed since that is where the hot flue gas enters the preheater. The top end of the shaft has a simple [[roller bearing]] to hold the shaft in a vertical position.
<math>C = \frac{\;Q}{u}\cdot\frac{\;f}{\sigma_y\sqrt{2\pi}}\;\cdot\frac{\;g_1 + g_2 + g_3}{\sigma_z\sqrt{2\pi}}</math>


Radial supports and cages for holding the corrugated plate baskets in position are attached to the rotating shaft. Radial and circumferential seal plates are also provided to minimise leakage of flue gas or air between the sectors.
{| border="0" cellpadding="2"
|-
|align=right|where:
|&nbsp;
|-
!align=right|<math>f</math> 
|align=left|= crosswind dispersion parameter
|-
!align=right|&nbsp;
|align=left|= <math>\exp\;[-\,y^2/\,(2\;\sigma_y^2\;)\;]</math>
|-
!align=right|<math>g</math>
|align=left|= vertical dispersion parameter = <math>\,g_1 + g_2 + g_3</math>
|-
!align=right|<math>g_1</math>
|align=left|= vertical dispersion with no reflections
|-
!align=right|&nbsp;
|align=left|= <math>\; \exp\;[-\,(z - H)^2/\,(2\;\sigma_z^2\;)\;]</math>
|-
!align=right|<math>g_2</math>
|align=left|= vertical dispersion for reflection from the ground
|-
!align=right|&nbsp;
|align=left|= <math>\;\exp\;[-\,(z + H)^2/\,(2\;\sigma_z^2\;)\;]</math>
|-
!align=right|<math>g_3</math>
|align=left|= vertical dispersion for reflection from an inversion aloft
|-
!align=right|&nbsp;
|align=left|= <math>\sum_{m=1}^\infty\;\big\{\exp\;[-\,(z - H - 2mL)^2/\,(2\;\sigma_z^2\;)\;]</math>
|-
!align=right|&nbsp;
|align=left|&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; <math>+\, \exp\;[-\,(z + H + 2mL)^2/\,(2\;\sigma_z^2\;)\;]</math>
|-
!align=right|&nbsp;
|align=left|&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; <math>+\, \exp\;[-\,(z + H - 2mL)^2/\,(2\;\sigma_z^2\;)\;]</math>
|-
!align=right|&nbsp;
|align=left|&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; <math>+\, \exp\;[-\,(z - H + 2mL)^2/\,(2\;\sigma_z^2\;)\;]\big\}</math>
|-
!align=right|<math>C</math>
|align=left|= concentration of emissions, in g/m³, at any receptor located:
|-
!align=right|&nbsp;
|align=left|&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; x meters downwind from the emission source point
|-
!align=right|&nbsp;
|align=left|&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; y meters crosswind from the emission plume centerline
|-
!align=right|&nbsp;
|align=left|&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; z meters above ground level
|-
!align=right|<math>Q</math>
|align=left|= source pollutant emission rate, in g/s
|-
!align=right|<math>u</math>
|align=left|= horizontal wind velocity along the plume centerline, m/s
|-
!align=right|<math>H</math>
|align=left|= height of emission plume centerline above ground level, in m
|-
!align=right|<math>\sigma_z</math>
|align=left|= vertical standard deviation of the emission distribution, in m
|-
!align=right|<math>\sigma_y</math>
|align=left|= horizontal standard deviation of the emission distribution, in m
|-
!align=right|<math>L</math>
|align=left|= height from ground level to bottom of the inversion aloft, in m
|-
!align=right|<math>\exp</math>
|align=left|= the exponential function
|}
 
The above equation not only includes upward reflection from the ground, it also includes downward reflection from the bottom of any inversion lid present in the atmosphere.
 
The sum of the four exponential terms in <math>g_3</math> converges to a final value quite rapidly. For most cases, the summation of the series with '''''m''''' = 1, '''''m''''' = 2 and '''''m''''' = 3 will provide an adequate solution.


For cleaning of the baskets while in operation, steam jets are provided to blow any [[fly ash]] (deposited by the flue gas) into an ash hopper below the preheater.
<math>\sigma_z</math> and <math>\sigma_y</math> are functions of the atmospheric stability class (i.e., a measure of the turbulence in the ambient atmosphere) and of the downwind distance to the receptor. The two most important variables affecting the degree of pollutant emission dispersion obtained are the height of the emission source point and the degree of atmospheric turbulence. The more turbulence, the better the degree of dispersion.


The rotating shaft is driven by a motor and gearing. To avoid uneven thermal expansion and contraction resulting in damage to the rotating wheel, the rotation must be started before starting the steam generator and must also be kept in rotation for some time after the steam generator is shut down.  
Whereas older models rely on stability classes for the determination of <math>\sigma_y</math> and <math>\sigma_z</math>, more recent models increasingly rely on Monin-Obukhov similarity theory to derive these parameters.


The baskets of corrugated plates are subject to abrasive and corrosive wear from the fly ash and corrosive gases in the flue gas. Hence frequent replacements are required and new baskets are always kept on hand and ready for use.
==Briggs plume rise equations==


====Stationary-plate regenerative air preheater====
The Gaussian air pollutant dispersion equation (discussed above) requires the input of ''H'' which is the pollutant plume's centerline height above ground level. ''H'' is the sum of ''H''<sub>s</sub> (the actual physical height of the pollutant plume's emission source point) plus Δ''H'' (the plume rise due the plume's buoyancy).


{{Image|Stationary-plate regenerative air preheater.png|right|266px|A typical stationary-plate regenerative air preheater.}}
[[File:Gaussian Plume.png|thumb|right|333px|Visualization of a buoyant Gaussian air pollutant dispersion plume]]


The heat absorbing element in this type of regenerative air preheater is stationary rather than rotating. Instead, the air ducts in the preheater are rotated so as to alternately expose sections of the heating absorbing element to the upflowing air.  
To determine Δ''H'', many if not most of the air dispersion models developed between the late 1960s and the early 2000s used what are known as "the Briggs equations." G.A. Briggs first published his plume rise observations and comparisons in 1965.<ref>G.A. Briggs, "A plume rise model compared with observations", ''JAPCA'', 15:433–438, 1965.</ref> In 1968, at a symposium sponsored by CONCAWE (a Dutch organization), he compared many of the plume rise models then available in the literature.<ref>G.A. Briggs, "CONCAWE meeting: discussion of the comparative consequences of different plume rise formulas", ''Atmos. Envir.'', 2:228–232, 1968.</ref> In that same year, Briggs also wrote the section of the publication edited by Slade<ref>D.H. Slade (editor), "Meteorology and atomic energy 1968", Air Resources Laboratory, U.S. Dept. of Commerce, 1968.</ref> dealing with the comparative analyses of plume rise models.  That was followed in 1969 by his classical critical review of the entire plume rise literature,<ref>G.A. Briggs, "Plume Rise", ''USAEC Critical Review Series'', 1969.</ref> in which he proposed a set of plume rise equations which have become widely known as "the Briggs equations".  Subsequently, Briggs modified his 1969 plume rise equations in 1971 and in 1972.<ref>G.A. Briggs, "Some recent analyses of plume rise observation", ''Proc. Second Internat'l. Clean Air Congress'', Academic Press, New York, 1971.</ref><ref>G.A. Briggs, "Discussion: chimney plumes in neutral and stable surroundings", ''Atmos. Envir.'', 6:507–510, 1972.</ref>


The hot flue gas enters at the top of the preheater and flows down through those exposed sections of the stationary heat-absorbing element that are not blocked by the rotating air outlet ducts, thus heating those sections of the stationary element. As the air ducts slowly rotate around, they pass over the heated sections and the incoming air is heated as it flows upward through those heated sections.
Briggs divided air pollution plumes into these four general categories:
* Cold jet plumes in calm ambient air conditions
* Cold jet plumes in windy ambient air conditions
* Hot, buoyant plumes in calm ambient air conditions
* Hot, buoyant plumes in windy ambient air conditions


As indicated in the adjacent drawing, there are rotating inlet air ducts (inside the outer casing) at the bottom of the stationary heat absorbing element as well as the rotating outlet air ducts at the top of the stationary element.
Briggs considered the trajectory of cold jet plumes to be dominated by their initial velocity momentum, and the trajectory of hot, buoyant plumes to be dominated by their buoyant momentum to the extent that their initial velocity momentum was relatively unimportant.  Although Briggs proposed plume rise equations for each of the above plume categories, '''''it is important to emphasize that "the Briggs equations" which become widely used are those that he proposed for bent-over, hot buoyant plumes'''''.


The basic [[heat transfer]] principals of the stationary-plate regenerative preheater are the same as for the rotating-plate regenerative preheater. The table below provides a comparision of some design parameters between the rotating-plate and stationary-plate preheaters:
In general, Briggs's equations for bent-over, hot buoyant plumes are based on observations and data involving plumes from typical combustion sources such as the flue gas stacks from steam-generating boilers burning fossil fuels in large power plants. Therefore the stack exit velocities were probably in the range of 20 to 100 ft/s (6 to 30 m/s) with exit temperatures ranging from 250 to 500 °F (120 to 260 °C).


{| class = "wikitable" align="center"
A logic diagram for using the Briggs equations<ref name=Beychok/> to obtain the plume rise trajectory of bent-over buoyant plumes is presented below:
|+ Some Comparisons Between Rotating-plate<br/>and Stationary-plate Regenerative Air Preheaters<ref>{{cite book|author=Prabir Basu, Kefa Cen and Louis Jestin|title=Boilers and Burners: Design and Theory|edition=1st Edition|publisher=Springer|year=1999|id=ISBN 0-387-98703-7}}</ref>
[[Image:BriggsLogic.png|none]]
!&nbsp;!!align="center"|Rotating-plate!!align="center"|Stationary-plate
:{| border="0" cellpadding="2"
|-
|-
|align="left"|Revolutions per minute||align="center"|1.5 – 4.0<sup> (a)</sup>||align="center"|0.7 – 1.4<sup> (b)</sup>
|align=right|where:
|&nbsp;
|-
|-
|align="left"|Gas flow area, % of total||align="center"|40 – 50||align="center"|50 – 60
!align=right| Δh
|align=left|= plume rise, in m
|-
|-
|align="left"|Air flow area, % of total||align="center"|35 – 45||align="center"|35 – 45
!align=right| F<sup>&nbsp;</sup> <!-- The HTML is needed to line up characters. Do not remove.-->
|align=left|= buoyancy factor, in m<sup>4</sup>s<sup>−3</sup>
|-
|-
|align="left"|Seal section area, % of total||align="center"|8 – 17||align="center"|5 – 10
!align=right| x
|align=left|= downwind distance from plume source, in m
|-
|-
|colspan="3"|(a) Revolutions per minute of the rotating plate element<br/>(b) Revolutions per minute of the rotating air ducts
!align=right| x<sub>f</sub>
|align=left|= downwind distance from plume source to point of maximum plume rise, in m
|-
!align=right| u
|align=left|= windspeed at actual stack height, in m/s
|-
!align=right| s<sup>&nbsp;</sup> <!-- The HTML is needed to line up characters. Do not remove.-->
|align=left|= stability parameter, in s<sup>−2</sup>
|}
|}
The above parameters used in the Briggs' equations are discussed in Beychok's book.<ref name=Beychok/>


===Tubular type===
==References==
 
{{reflist}}
{{Image|Tubular air preheater.png|right|350px|A typical tubular air preheater<ref name=APEC/>}}  
 
Tubular air preheaters may have a number of configurations:<ref name=EPA/><ref  name=APEC>http://www.egcfe.ewg.apec.org/Documents/Costs&EffectivenessofUpgradingOlderCoal-FiredPowerPlantsFina.pdf Costs and effectiveness of upgrading and refurbishing older coal-fired power plants in developing APEC economies] Asia-Pacific Economic Cooperation (APEC) Energy Working Group, Expert Group on Clean Fossil Energy, June 2005</ref><ref>[http://www.scientificjournals.org/journals2007/articles/1211.pdf Performance Analysis of Primary Air Heater Under Particulate Condition
in Lignite-Fired Power Plant] Journal of Engineering, Computing and Architecture, Vol. 1, Issue 2, 2007</ref>
 
#A bundle of vertical tubes through which the flue gas flows downward (see adjacent diagram) and exchanges heat with ambient air flowing horizontally across the exterior of the tubes. Baffles are usually provided so that the air flows across the tubes a number of times. For example, as shown in the adjacent diagram, the air flow across the tubes three times and is referred to as  3-pass tublular air preheater.
#The same as (1) above except that the flue gas flows upward rather than downward.
#A bundle of horizontal tubes through which the air flows and exchanges heat with the hot flue gas flowing downward across the tube bundle. In some designs, there may be three separate horizontal tube bundles one above the other. The air enters the lower tube bundle from the right-hand side, exits on the left-hand side and then enters the middle tube bundle on the left-hand side and exits on the right-hand side. Finally, the air enters the upper tube bundle on the right-hand side and exits on the left-hand side. In essence, such a design is similar to the 3-pass design of (1) above except that the air is in the tubes rather than outside the tubes.
 
 
 


== Further reading==


<s>The tubular preheater ductings for cold and hot air require more space and structural supports than a rotating preheater design. Further, due to dust-laden abrasive flue gases, the tubes outside the ducting wear out faster on the side facing the gas current. Many advances have been made to eliminate this problem such as the use of ceramic and hardened steel.
*{{cite book | author=M.R. Beychok| title=Fundamentals Of Stack Gas Dispersion | edition=4th Edition | publisher=author-published | year=2005 | isbn=0-9644588-0-2}}


Many new [[Fluidized bed combustion|circulating fluidized bed]] (CFB) and [[Fluidized bed combustion|bubbling fluidized bed]] (BFB) steam generators are currently incorporating tubular air heaters offering an advantage with regards to the moving parts of a rotary type.</s>
*{{cite book | author=K.B. Schnelle and P.R. Dey| title=Atmospheric Dispersion Modeling Compliance Guide  | edition=1st Edition| publisher=McGraw-Hill Professional | year=1999 | isbn=0-07-058059-6}}


=====Dew point corrosion=====
*{{cite book | author=D.B. Turner| title=Workbook of Atmospheric Dispersion Estimates: An Introduction to Dispersion Modeling | edition=2nd Edition | publisher=CRC Press | year=1994 | isbn=1-56670-023-X}}
 
<s>Dew point corrosion occurs for a variety of reasons.<ref>[http://cmsinc.us/powerpoint/dew%20point.htm Examples of dewpoint corrosion]</ref><ref>[http://cmsinc.us/powerpoint/dew%20point%201.htm More examples of dewpoint corrosion]</ref> The type of fuel used, its sulfur content and moisture content are contributing factors. However, by far the most significant cause of dew point corrosion is the metal temperature of the tubes. If the metal temperature within the tubes drops below the acid saturation temperature, usually at between 190°F (88°C)and 230°F (110°C), but sometimes at temperatures as high as 260°F (127°C), then the risk of dew point corrosion damage becomes considerable.</s>
 
==References==
{{reflist}}


------------------------------
*{{cite book | author= S.P. Arya| title=Air Pollution Meteorology and Dispersion | edition=1st Edition | publisher=Oxford University Press | year=1998 | isbn=0-19-507398-3}}
'''External links'''


*[http://www.airpreheatercompany.com/Products/Category.aspx?cat=1&subcat=9 Overview & Technology of a continuously rotating cylinder air preheater]
*{{cite book | author=R. Barrat| title=Atmospheric Dispersion Modelling | edition=1st Edition | publisher=Earthscan Publications | year=2001 | isbn=1-85383-642-7}}
*[http://www.airpreheatercompany.com/Products/Category.aspx?cat=1&subcat=12 Trisector Ljungström Air Preheater]
*[http://pepei.pennnet.com/Articles/Article_Display.cfm?Section=ARTCL&ARTICLE_ID=235231&VERSION_NUM=1&p=6=Co Reducing Preheater Leakage Boosts Output and Availability] from ''Power Engineering'' website, May 23. 2007.


--------------------
*{{cite book | author=S.R. Hanna and R.E. Britter| title=Wind Flow and Vapor Cloud Dispersion at Industrial and Urban Sites  | edition=1st Edition | publisher=Wiley-American Institute of Chemical Engineers | year=2002 | isbn=0-8169-0863-X}}
'''Bibliography'''


*{{cite book|author=Babcock & Wilcox Co.|title=Steam: Its Generation and Use|edition=41st edition|year=2005|isbn=0-9634570-0-4}}
*{{cite book | author=P. Zannetti| title=Air pollution modeling : theories, computational methods, and available software | edition= | publisher= Van Nostrand Reinhold | year=1990 | isbn=0-442-30805-1 }}
*{{cite book|author=British Electricity International|title=Modern Power Station Practice: incorporating modern power system practice|edition=3rd Edition (12 volume set)|publisher=Pergamon|year=1991|isbn=0-08-040510-X}}

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Industrial air pollution source

Atmospheric dispersion modeling is the mathematical simulation of how air pollutants disperse in the ambient atmosphere. It is performed with computer programs that solve the mathematical equations and algorithms which simulate the pollutant dispersion. The dispersion models are used to estimate or to predict the downwind concentration of air pollutants emitted from sources such as industrial plants, vehicular traffic or accidental chemical releases.

Such models are important to governmental agencies tasked with protecting and managing the ambient air quality. The models are typically employed to determine whether existing or proposed new industrial facilities are or will be in compliance with the National Ambient Air Quality Standards (NAAQS) in the United States or similar regulations in other nations. The models also serve to assist in the design of effective control strategies to reduce emissions of harmful air pollutants. During the late 1960's, the Air Pollution Control Office of the U.S. Environmental Protection Agency (U.S. EPA) initiated research projects to develop models for use by urban and transportation planners.[1]

Air dispersion models are also used by emergency management personnel to develop emergency plans for accidental chemical releases. The results of dispersion modeling, using worst case accidental releases and meteorological conditions, can provide estimated locations of impacted areas and be used to determine appropriate protective actions. At industrial facilities in the United States, this type of consequence assessment or emergency planning is required under the Clean Air Act (CAA) codified in Part 68 of Title 40 of the Code of Federal Regulations.

The dispersion models vary depending on the mathematics used to develop the model, but all require the input of data that may include:

  • Meteorological conditions such as wind speed and direction, the amount of atmospheric turbulence (as characterized by what is called the "stability class"), the ambient air temperature, the height to the bottom of any inversion aloft that may be present, cloud cover and solar radiation.
  • The emission parameters such the type of source (i.e., point, line or area), the mass flow rate, the source location and height, the source exit velocity, and the source exit temperature.
  • Terrain elevations at the source location and at receptor locations, such as nearby homes, schools, businesses and hospitals.
  • The location, height and width of any obstructions (such as buildings or other structures) in the path of the emitted gaseous plume as well as the terrain surface roughness (which may be characterized by the more generic parameters "rural" or "city" terrain).

Many of the modern, advanced dispersion modeling programs include a pre-processor module for the input of meteorological and other data, and many also include a post-processor module for graphing the output data and/or plotting the area impacted by the air pollutants on maps. The plots of areas impacted usually include isopleths showing areas of pollutant concentrations that define areas of the highest health risk. The isopleths plots are useful in determining protective actions for the public and first responders.

The atmospheric dispersion models are also known as atmospheric diffusion models, air dispersion models, air quality models, and air pollution dispersion models.

Atmospheric layers

Discussion of the layers in the Earth's atmosphere is needed to understand where airborne pollutants disperse in the atmosphere. The layer closest to the Earth's surface is known as the troposphere. It extends from sea-level up to a height of about 18 km and contains about 80 percent of the mass of the overall atmosphere. The stratosphere is the next layer and extends from 18 km up to about 50 km. The third layer is the mesosphere which extends from 50 km up to about 80 km. There are other layers above 80 km, but they are insignificant with respect to atmospheric dispersion modeling.

The lowest part of the troposphere is called the atmospheric boundary layer (ABL) or the planetary boundary layer (PBL) and extends from the Earth's surface up to about 1.5 to 2.0 km in height. The air temperature of the atmospheric boundary layer decreases with increasing altitude until it reaches what is called the inversion layer (where the temperature increases with increasing altitude) that caps the atmospheric boundary layer. The upper part of the troposphere (i.e., above the inversion layer) is called the free troposphere and it extends up to the 18 km height of the troposphere.

The ABL is the most important layer with respect to the emission, transport and dispersion of airborne pollutants. The part of the ABL between the Earth's surface and the bottom of the inversion layer is known as the mixing layer. Almost all of the airborne pollutants emitted into the ambient atmosphere are transported and dispersed within the mixing layer. Some of the emissions penetrate the inversion layer and enter the free troposphere above the ABL.

In summary, the layers of the Earth's atmosphere from the surface of the ground upwards are: the ABL made up of the mixing layer capped by the inversion layer; the free troposphere; the stratosphere; the mesosphere and others. Many atmospheric dispersion models are referred to as boundary layer models because they mainly model air pollutant dispersion within the ABL. To avoid confusion, models referred to as mesoscale models have dispersion modeling capabilities that can extend horizontally as much as a few hundred kilometres. It does not mean that they model dispersion in the mesosphere.

Gaussian air pollutant dispersion equation

The technical literature on air pollution dispersion is quite extensive and dates back to the 1930s and earlier. One of the early air pollutant plume dispersion equations was derived by Bosanquet and Pearson.[2] Their equation did not assume Gaussian distribution nor did it include the effect of ground reflection of the pollutant plume.

Sir Graham Sutton derived an air pollutant plume dispersion equation in 1947[3][4] which did include the assumption of Gaussian distribution for the vertical and crosswind dispersion of the plume and also included the effect of ground reflection of the plume.

Under the stimulus provided by the advent of stringent environmental control regulations, there was an immense growth in the use of air pollutant plume dispersion calculations between the late 1960s and today. A great many computer programs for calculating the dispersion of air pollutant emissions were developed during that period of time and they were commonly called "air dispersion models". The basis for most of those models was the Complete Equation For Gaussian Dispersion Modeling Of Continuous, Buoyant Air Pollution Plumes shown below:[5][6]


where:  
= crosswind dispersion parameter
  =
= vertical dispersion parameter =
= vertical dispersion with no reflections
  =
= vertical dispersion for reflection from the ground
  =
= vertical dispersion for reflection from an inversion aloft
  =
           
           
           
= concentration of emissions, in g/m³, at any receptor located:
            x meters downwind from the emission source point
            y meters crosswind from the emission plume centerline
            z meters above ground level
= source pollutant emission rate, in g/s
= horizontal wind velocity along the plume centerline, m/s
= height of emission plume centerline above ground level, in m
= vertical standard deviation of the emission distribution, in m
= horizontal standard deviation of the emission distribution, in m
= height from ground level to bottom of the inversion aloft, in m
= the exponential function

The above equation not only includes upward reflection from the ground, it also includes downward reflection from the bottom of any inversion lid present in the atmosphere.

The sum of the four exponential terms in converges to a final value quite rapidly. For most cases, the summation of the series with m = 1, m = 2 and m = 3 will provide an adequate solution.

and are functions of the atmospheric stability class (i.e., a measure of the turbulence in the ambient atmosphere) and of the downwind distance to the receptor. The two most important variables affecting the degree of pollutant emission dispersion obtained are the height of the emission source point and the degree of atmospheric turbulence. The more turbulence, the better the degree of dispersion.

Whereas older models rely on stability classes for the determination of and , more recent models increasingly rely on Monin-Obukhov similarity theory to derive these parameters.

Briggs plume rise equations

The Gaussian air pollutant dispersion equation (discussed above) requires the input of H which is the pollutant plume's centerline height above ground level. H is the sum of Hs (the actual physical height of the pollutant plume's emission source point) plus ΔH (the plume rise due the plume's buoyancy).

Visualization of a buoyant Gaussian air pollutant dispersion plume

To determine ΔH, many if not most of the air dispersion models developed between the late 1960s and the early 2000s used what are known as "the Briggs equations." G.A. Briggs first published his plume rise observations and comparisons in 1965.[7] In 1968, at a symposium sponsored by CONCAWE (a Dutch organization), he compared many of the plume rise models then available in the literature.[8] In that same year, Briggs also wrote the section of the publication edited by Slade[9] dealing with the comparative analyses of plume rise models. That was followed in 1969 by his classical critical review of the entire plume rise literature,[10] in which he proposed a set of plume rise equations which have become widely known as "the Briggs equations". Subsequently, Briggs modified his 1969 plume rise equations in 1971 and in 1972.[11][12]

Briggs divided air pollution plumes into these four general categories:

  • Cold jet plumes in calm ambient air conditions
  • Cold jet plumes in windy ambient air conditions
  • Hot, buoyant plumes in calm ambient air conditions
  • Hot, buoyant plumes in windy ambient air conditions

Briggs considered the trajectory of cold jet plumes to be dominated by their initial velocity momentum, and the trajectory of hot, buoyant plumes to be dominated by their buoyant momentum to the extent that their initial velocity momentum was relatively unimportant. Although Briggs proposed plume rise equations for each of the above plume categories, it is important to emphasize that "the Briggs equations" which become widely used are those that he proposed for bent-over, hot buoyant plumes.

In general, Briggs's equations for bent-over, hot buoyant plumes are based on observations and data involving plumes from typical combustion sources such as the flue gas stacks from steam-generating boilers burning fossil fuels in large power plants. Therefore the stack exit velocities were probably in the range of 20 to 100 ft/s (6 to 30 m/s) with exit temperatures ranging from 250 to 500 °F (120 to 260 °C).

A logic diagram for using the Briggs equations[5] to obtain the plume rise trajectory of bent-over buoyant plumes is presented below:

BriggsLogic.png
where:  
Δh = plume rise, in m
F  = buoyancy factor, in m4s−3
x = downwind distance from plume source, in m
xf = downwind distance from plume source to point of maximum plume rise, in m
u = windspeed at actual stack height, in m/s
s  = stability parameter, in s−2

The above parameters used in the Briggs' equations are discussed in Beychok's book.[5]

References

  1. J.C. Fensterstock et al, "Reduction of air pollution potential through environmental planning", JAPCA, Vol. 21, No. 7, 1971.
  2. C.H. Bosanquet and J.L. Pearson, "The spread of smoke and gases from chimneys", Trans. Faraday Soc., 32:1249, 1936.
  3. O.G. Sutton, "The problem of diffusion in the lower atmosphere", QJRMS, 73:257, 1947.
  4. O.G. Sutton, "The theoretical distribution of airborne pollution from factory chimneys", QJRMS, 73:426, 1947.
  5. 5.0 5.1 5.2 M.R. Beychok (2005). Fundamentals Of Stack Gas Dispersion, 4th Edition. author-published. ISBN 0-9644588-0-2. .
  6. D. B. Turner (1994). Workbook of atmospheric dispersion estimates: an introduction to dispersion modeling, 2nd Edition. CRC Press. ISBN 1-56670-023-X. .
  7. G.A. Briggs, "A plume rise model compared with observations", JAPCA, 15:433–438, 1965.
  8. G.A. Briggs, "CONCAWE meeting: discussion of the comparative consequences of different plume rise formulas", Atmos. Envir., 2:228–232, 1968.
  9. D.H. Slade (editor), "Meteorology and atomic energy 1968", Air Resources Laboratory, U.S. Dept. of Commerce, 1968.
  10. G.A. Briggs, "Plume Rise", USAEC Critical Review Series, 1969.
  11. G.A. Briggs, "Some recent analyses of plume rise observation", Proc. Second Internat'l. Clean Air Congress, Academic Press, New York, 1971.
  12. G.A. Briggs, "Discussion: chimney plumes in neutral and stable surroundings", Atmos. Envir., 6:507–510, 1972.

Further reading

  • M.R. Beychok (2005). Fundamentals Of Stack Gas Dispersion, 4th Edition. author-published. ISBN 0-9644588-0-2. 
  • K.B. Schnelle and P.R. Dey (1999). Atmospheric Dispersion Modeling Compliance Guide, 1st Edition. McGraw-Hill Professional. ISBN 0-07-058059-6. 
  • D.B. Turner (1994). Workbook of Atmospheric Dispersion Estimates: An Introduction to Dispersion Modeling, 2nd Edition. CRC Press. ISBN 1-56670-023-X. 
  • S.P. Arya (1998). Air Pollution Meteorology and Dispersion, 1st Edition. Oxford University Press. ISBN 0-19-507398-3. 
  • R. Barrat (2001). Atmospheric Dispersion Modelling, 1st Edition. Earthscan Publications. ISBN 1-85383-642-7. 
  • S.R. Hanna and R.E. Britter (2002). Wind Flow and Vapor Cloud Dispersion at Industrial and Urban Sites, 1st Edition. Wiley-American Institute of Chemical Engineers. ISBN 0-8169-0863-X. 
  • P. Zannetti (1990). Air pollution modeling : theories, computational methods, and available software. Van Nostrand Reinhold. ISBN 0-442-30805-1.